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igus® energy supply solutions for crane manufacturers and users

The main advantages of using igus® products:

Space-saving design

Higher clearance tolerances

No additional drives required

No additional drives or steel structures required

No control system required

energy chain system movement synchronised with trolley

Quick and easy assembly (guidefast guide trough)

Quick and easy installation and/or replacement of cables

High-speed data transmission using fibre optic cables (FOC)

All media types guided together in one system: energy, data and fluids

Easy maintenance reduces your downtime

No wearing parts

Spare parts guaranteed for ten years and more

TÜV tested

Safely guide control devices

Economical energy supply for crane girders and indoor cranes

control devices  

Directly mounted on crane girder. Compact design. Usable for all kinds of control devices for a wide range of functions. Free choice of cables, number of cores and cross section. chainflex® cables with smallest bend radii of down to 5 x d available. With a 36-month warranty*. Easy to move due to maintenance-free xiros® polymer ball bearings in the guide carriage.

guidefast  

Quickly installed as modular solution: The guidefast guide trough is fixed to the side of the crane girder. This avoids having to weld brackets onto crane girders during assembly. Assembly times are kept to a minimum as the guide trough only has to be hooked into the holder and then secured with the trough brackets. The small number of components and the fixed trough width also contribute easy assembly.

micro flizz®

System for the safe guidance of energy, data and air

With the micro flizz® system from igus®, you can implement long travels, with the smallest e-chains® without downtime. This compact, low-noise and cost-effective system enables the secure guidance of energy, data and air.
 
The benefits at a glance:

Maintenance-free alternative to busbar system

Lateral "wings" support in an extended position and pivot in the radius

Fast and easy installation with pre-harnessed chainflex® cables

Plastic spring dampens the rolling noise of the e-chain® in the flizz® channel: reduces noise emission

micro flizz® on indoor crane
 

Basic flizz®

The complete solution for long travels

With the basic flizz® system from igus® you are protected against adverse environmental conditions. The cost-effective, fully enclosed complete solution is designed for travel distances of up to 100 m.
 
The benefits at a glance:

Glide bar integrated in the profile enables safe guidance: no damage to the cables

Quick and easy assembly, as the system can be opened along the outer radius

Easy retrofitting of cables or hoses possible at any time

Standardised, modular design

basic flizz® on indoor crane
 
Crane girder

igus® energy chain systems preassembled on the crane girder

 

Whether single girder or double girder cranes, roller or box girder section cranes, as well as overhead travelling, ceiling or boom cranes, igus® offers the ideal energy supply solution for all requirements, complete with flexible chainflex® cables, as an alternative to busbar systems, festoon systems or motor drums. The space-saving igus® e-chain system® made of high-performance plastics for trolley drive can be mounted either directly on the crane girder or on top of it easily and safely.
By using an igus® energy chain system, the cable loop station can be dispensed with. The entire girder length can be used for the trolley travel. The end of the girder is also the end of the energy chain system. All areas of the hall are accessible to the crane. No cables can get tangled. In the energy chain, all cables are safely guided with a defined minimum bend radius.

guidefast e-chain system®

guidefast e-chain system® mounted on the side of the crane girder

 
e-chain system®

e-chain system® mounted on the crane girder

 
e-chain system®

End of the e-chain system® at the end of the crane girder

 

igus® offers a suitable energy supply solution also for crane tracks. igus® e-chains® provide great benefits for long travels. Rolling instead of gliding, glide rol e-chains® substantially reduced the drive power needed to move the energy chain. Travels of up to 800 m are possible. We will be happy to design your application free of charge and to work out the most cost-effective igus® solution taking account of your technical and operational safety requirements.

e-chain system® for crane track

e-chain system® for a crane track, wall-mounted

 
Gliding e-chain system®

Gliding e-chain system® in harsh environments

 
Aluminium trough for crane track

Long travel with aluminium trough for crane track

 

News

Product modules for indoor cranes

e-chains®, cables and accessories

Aperçu E4.1

La série de chaînes porte-câbles pour presque toutes les applications

Aperçu E4.1    

Aperçu E2/000

En deux parties - la norme E2

Aperçu E2/000    

Aperçu E4/4

Grande stabilité "sur chant" : courses très longues

Aperçu E4/4    

Aperçu chaîne porte-câbles à roulettes

Rouler plutôt que glisser : chaînes porte-câbles pour les courses particulièrement longues

Aperçu chaîne porte-câbles à roulettes    

Goulottes de guidage

Des goulottes de guidage sont utilisées pour les courses longues, à compter de 5 à 12 m en fonction du type de Chaîne Elles contribuent au déplacement silencieux et sans friction des Chaînes et Gaines Porte-Câbles d'igus® .

Goulottes de guidage    

Serre-câbles

Aperçu serre-câbles

Serre-câbles    

Goulotte de guidage guidefast

Goulotte de guidage à fixation latérale guidefast

Goulotte de guidage guidefast    

PPDS basic - arrêt automatique

Le calcul des forces de traction/poussée en tant qu'élément de sécurité standard.

PPDS basic - arrêt automatique    

Vue d'ensemble gamme de câbles chainflex®

Information, sélection et commande en ligne.

Vue d'ensemble gamme de câbles chainflex®    

Point mobile flottant FTA

Point mobile flottant FTA pour compenser les défauts de parallélisme

Point mobile flottant FTA    

Innovative products

Liftband pour applications verticales

Alternative aux solutions en zigzag

Liftband pour applications verticales    

Guidelok vertical, encombrement réduit

guidelok slimline "P" : guidage vertical sûr des chaînes porte-câbles pour les transgerbeurs très rapides

Guidelok vertical, encombrement réduit    

Aperçu Micro flizz®

Guidage sûr de l´énergie, des données et de l´air

Aperçu Micro flizz®    

Modules en rotation - il suffit d´empiler

Effectuer des mouvements circulaires à 900° et plus, même avec des charges élevées, avec les modules rotatifs igus®.

Modules en rotation - il suffit d´empiler    

e-spool - enrouleur multi-énergies

Une solution alternative aux enrouleurs de câbles - guidage sûr de différents câbles et tuyaux tout en ménageant les câbles.

e-spool - enrouleur multi-énergies    

...Basic flizz®...

Protection contre les intempéries - solution complète économique encastrée pour les courses glissantes, par exemple dans les stations d´épuration.

...Basic flizz®...    

igus® services

igus® online tools

Sélection express Chaînes Porte-Câbles  
QuickChain.13 -
e-chain® selection for unsupported applications of up to 13 m

Remplissage automatique Remplissage QuickChain  
QuickFill -
interior separation
configurator for energy chains

Calcul de la  durée de vie des Chaînes Porte-Câbles QuickLife  
QuickLife -
service life
calculation for e-chains®

e-chain cad  
3D-CAD

Indoor crane application examples

Hall cranes

igus® applications and references with indoor cranes.

Hall cranes    

Cranes

Examples for the use of igus® e-chain systems® in cranes - worldwide

Cranes    

Videos

Examples for the use of igus® e-chain systems® in cranes - worldwide

Videos    

Indoor crane application examples (PDF)

Conseil

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